What happens if visible signs of excessive wear are present in wire rope?

When visible signs of excessive wear are present in wire rope, it is crucial to understand that such deterioration indicates a significant compromise in the rope's structural integrity. Wire ropes are designed to handle specific loads and stresses, and excessive wear can lead to a failure during operation, posing serious safety hazards. Therefore, the presence of visible signs of excessive wear necessitates that the wire rope must be discarded to ensure the safety of personnel and equipment.

In contrast, repair attempts on wire ropes showing signs of wear may not restore the necessary strength, and labeling it as ‘safe for use’ ignores the potential risks involved. Cleaning may temporarily improve performance, but it does not address the underlying issues caused by wear. Hence, the only responsible action when confronted with excessive wear is to discard the wire rope to prevent any possible accidents or malfunctions during its use.